As a premier shear studs manufacturer in India, New Star Industries specializes in providing high-tensile connectors that are fundamental to modern civil engineering. Our shear studs act as the critical link in steel-concrete composite construction, effectively resisting the longitudinal shear at the interface between the steel beam and the concrete slab.
Our Arc Welding Studs are designed with a precision-engineered Aluminium Tip at the welding end. This tip acts as a deoxidizer and helps in initiating the arc, ensuring a clean, full-fusion weld between the stud and the parent steel member.
| Industry / Project | Role of Shear Connectors |
|---|---|
| Railway & Highway Bridges | Securing composite bridge decks to handle dynamic traffic loads and vibrations. |
| Multi-Story Buildings | Linking steel frames to concrete floors to increase structural stiffness and load-bearing capacity. |
| Industrial Power Plants | Providing heavy-duty anchorage in mezzanines and support structures. |
| Commercial Malls & PEB | Speeding up construction timelines using welded shear studs on metal deck sheets. |
| Parameter | Specification |
|---|---|
| Diameter Range | M16 to M25 |
| Length | Up to 300 mm (before welding) |
| Weld Process Compatibility | Drawn Arc stud welding, Through-Deck welding |
| Governing Standards | ISO 13918, AWS D1.1 |
| Ferrule Type | Ceramic (ferrule) / Aluminium arc-initiation tip |
| Manufacturer Certification | IATF 16949:2016, ISO 14001:2015 - see Certifications |
Exact tensile/yield strength and grade certificates are available on request against your project specification - send us your drawing or BOQ for a matched quote.
Our shear studs are cold-forged and heat-treated in-house at our Ludhiana facility, under the same quality system used for our automotive-grade fasteners. Every production lot is dimensionally checked before dispatch, so the stud-to-ferrule fit is consistent for drawn-arc welding at site - reducing weld rejections and re-work for fabricators. For a closer look at our production setup, visit our infrastructure page, and for a deeper technical read on how ferrule selection and stud types affect weld quality, see our detailed guide on shear connector stud types, applications and advantages.
Vikram Bhamra is the CEO of New Star Industries, a third-generation manufacturing company specializing in high-performance fasteners for automotive, infrastructure, and heavy engineering applications. After graduating in Business Management from Canada in 2010, he returned to India in 2011 to lead and modernize the family enterprise. With 14+ years of hands-on experience, he has driven advancements in cold forging, zinc flake coating, and precision heat treatment. In 2024, he founded New Star AutoComp, expanding cold forged fasteners into automotive OEMs, railway bridges, PEB, and heavy engineering sectors with globally compliant fastening solutions.