Shear Connecting Stud with Ferrule

Shear Studs Manufacturer in India | Shear Studs with Ferrules

Product Details Metric
Dia M16 - M25
Length up to 300 MM

 

Standard & Other names: Shear Connector Stud, Shear Stud, Stud with Ferrule, Stud with Aluminium Tip, Arc Welding Stud, Welding Stud, Ceramic Ferrule.

New Star Industries is a reliable shear studs manufacturer in India, supplying shear studs with ferrules designed for welded shear connector applications in steel–concrete composite construction. Our shear studs are engineered to provide strong mechanical bonding between steel beams and concrete slabs, ensuring load transfer and structural integrity.

Manufactured using quality raw materials and controlled production processes, our shear studs deliver consistent welding performance and dependable strength in demanding construction environments.

Category: Bolts & Screws

High-Performance Shear Connector Studs for Composite Construction

As a premier shear studs manufacturer in India, New Star Industries specializes in providing high-tensile connectors that are fundamental to modern civil engineering. Our shear studs act as the critical link in steel-concrete composite construction, effectively resisting the longitudinal shear at the interface between the steel beam and the concrete slab.

Engineering Excellence in Every Stud

Our Arc Welding Studs are designed with a precision-engineered Aluminium Tip at the welding end. This tip acts as a deoxidizer and helps in initiating the arc, ensuring a clean, full-fusion weld between the stud and the parent steel member.

Key Features of New Star Shear Studs

  • ✔ Complete Load Transfer: Specifically designed to handle the transfer of horizontal shear forces, preventing separation of the concrete slab from the steel girder.
  • ✔ Ceramic Ferrule Integration: Each stud with ferrule is supplied with a high-quality ceramic shield. This ferrule concentrates the heat of the arc, prevents oxidation, and shapes the weld fillet at the base for maximum strength.
  • ✔ Versatile Range: From M16 to M25 diameters and lengths up to 300mm, we cater to diverse project requirements from bridge decks to high-rise commercial buildings.

Applications Across the Infrastructure Sector

Industry / Project Role of Shear Connectors
Railway & Highway Bridges Securing composite bridge decks to handle dynamic traffic loads and vibrations.
Multi-Story Buildings Linking steel frames to concrete floors to increase structural stiffness and load-bearing capacity.
Industrial Power Plants Providing heavy-duty anchorage in mezzanines and support structures.
Commercial Malls & PEB Speeding up construction timelines using welded shear studs on metal deck sheets.

Frequently Asked Questions (Shear Studs)

Q1. What is the role of the ceramic ferrule in shear stud welding?
The ceramic ferrule (or shield) is essential for the Drawn Arc welding process. It performs three main functions: it concentrates the heat of the arc to create a deep weld pool, protects the weld from atmospheric contamination (shielding), and contains the molten metal to form a uniform "fillet" or collar around the base of the stud.
Q2. Why is an aluminium tip used on the welding end of the stud?
The Aluminium Tip acts as a flux. During the arc process, it deoxidizes the weld pool and helps in stabilizing the arc. This ensures a consistent, high-strength bond between the welding stud and the steel plate, which is crucial for structural integrity.
Q3. What are the common standards for Shear Connector Studs in India?
Our shear studs are manufactured according to international standards such as ISO 13918 and AWS D1.1. These standards ensure that the mechanical properties (tensile strength, yield point) and dimensional tolerances meet the rigorous demands of bridge and building codes in India.
Q4. Can shear studs be welded through metal deck sheets?
Yes, "Through-Deck" welding is a common practice in composite flooring systems. High-powered arc welding machines are used to melt through the galvanized deck sheet and fuse the shear connector stud directly to the supporting steel beam.
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