Shear studs with ceramic ferrule manufactured by New Star Industries India
M16 to M25 shear connector stud with ceramic ferrule close-up
Shear stud with ferrule ready for drawn arc welding on steel beam

Shear Studs Manufacturers in India - Shear Connector Stud with Ferrule Supplier

Product Details Metric
Dia M16 - M25
Length up to 300 MM

 

Standard & Other names: Shear Connector Stud, Shear Stud, Stud with Ferrule, Stud with Aluminium Tip, Arc Welding Stud, Welding Stud, Ceramic Ferrule.

New Star Industries is a shear studs manufacturer in India, in continuous production since 1961 and certified to IATF 16949:2016 and ISO 14001:2015. We supply shear studs with ceramic ferrules for welded shear connector applications in steel-concrete composite construction, engineered to transfer horizontal shear load between steel beams and concrete slabs while maintaining structural integrity.

Every batch is produced under controlled cold-forging and heat-treatment processes at our Ludhiana manufacturing facility, giving fabricators and EPC contractors consistent dimensional tolerance and weld performance on site - order after order.

Category: Bolts & Screws

Why Engineers Choose New Star Industries - Shear Studs Manufacturers in India Since 1961

As a premier shear studs manufacturer in India, New Star Industries specializes in providing high-tensile connectors that are fundamental to modern civil engineering. Our shear studs act as the critical link in steel-concrete composite construction, effectively resisting the longitudinal shear at the interface between the steel beam and the concrete slab.

Engineering Excellence in Every Stud

Our Arc Welding Studs are designed with a precision-engineered Aluminium Tip at the welding end. This tip acts as a deoxidizer and helps in initiating the arc, ensuring a clean, full-fusion weld between the stud and the parent steel member.

Key Features of New Star Shear Studs

  • Complete Load Transfer: Specifically designed to handle the transfer of horizontal shear forces, preventing separation of the concrete slab from the steel girder.
  • Ceramic Ferrule Integration: Each stud with ferrule is supplied with a high-quality ceramic shield. This ferrule concentrates the heat of the arc, prevents oxidation, and shapes the weld fillet at the base for maximum strength.
  • Versatile Range: From M16 to M25 diameters and lengths up to 300mm, we cater to diverse project requirements from bridge decks to high-rise commercial buildings.

Applications Across the Infrastructure Sector

Industry / Project Role of Shear Connectors
Railway & Highway Bridges Securing composite bridge decks to handle dynamic traffic loads and vibrations.
Multi-Story Buildings Linking steel frames to concrete floors to increase structural stiffness and load-bearing capacity.
Industrial Power Plants Providing heavy-duty anchorage in mezzanines and support structures.
Commercial Malls & PEB Speeding up construction timelines using welded shear studs on metal deck sheets.

Technical Specifications

Parameter Specification
Diameter Range M16 to M25
Length Up to 300 mm (before welding)
Weld Process Compatibility Drawn Arc stud welding, Through-Deck welding
Governing Standards ISO 13918, AWS D1.1
Ferrule Type Ceramic (ferrule) / Aluminium arc-initiation tip
Manufacturer Certification IATF 16949:2016, ISO 14001:2015 - see Certifications

Exact tensile/yield strength and grade certificates are available on request against your project specification - send us your drawing or BOQ for a matched quote.

Manufacturing & Quality Control

Our shear studs are cold-forged and heat-treated in-house at our Ludhiana facility, under the same quality system used for our automotive-grade fasteners. Every production lot is dimensionally checked before dispatch, so the stud-to-ferrule fit is consistent for drawn-arc welding at site - reducing weld rejections and re-work for fabricators. For a closer look at our production setup, visit our infrastructure page, and for a deeper technical read on how ferrule selection and stud types affect weld quality, see our detailed guide on shear connector stud types, applications and advantages.

Vikram Bhamra - CEO, New Star Industries

Vikram Bhamra is the CEO of New Star Industries, a third-generation manufacturing company specializing in high-performance fasteners for automotive, infrastructure, and heavy engineering applications. After graduating in Business Management from Canada in 2010, he returned to India in 2011 to lead and modernize the family enterprise. With 14+ years of hands-on experience, he has driven advancements in cold forging, zinc flake coating, and precision heat treatment. In 2024, he founded New Star AutoComp, expanding cold forged fasteners into automotive OEMs, railway bridges, PEB, and heavy engineering sectors with globally compliant fastening solutions.

Frequently Asked Questions (Shear Studs)

Q1. What is the role of the ceramic ferrule in shear stud welding?
The ceramic ferrule (or shield) is essential for the Drawn Arc welding process. It performs three main functions: it concentrates the heat of the arc to create a deep weld pool, protects the weld from atmospheric contamination (shielding), and contains the molten metal to form a uniform "fillet" or collar around the base of the stud.
Q2. Why is an aluminium tip used on the welding end of the stud?
The Aluminium Tip acts as a flux. During the arc process, it deoxidizes the weld pool and helps in stabilizing the arc. This ensures a consistent, high-strength bond between the welding stud and the steel plate, which is crucial for structural integrity.
Q3. What are the common standards for Shear Connector Studs in India?
Our shear studs are manufactured according to international standards such as ISO 13918 and AWS D1.1. These standards ensure that the mechanical properties (tensile strength, yield point) and dimensional tolerances meet the rigorous demands of bridge and building codes in India.
Q4. Can shear studs be welded through metal deck sheets?
Yes, "Through-Deck" welding is a common practice in composite flooring systems. High-powered arc welding machines are used to melt through the galvanized deck sheet and fuse the shear connector stud directly to the supporting steel beam.
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